Lithium-ion battery module-to-cell: disassembly and material
This paper is devoted to module-to-cell disassembly, discharge state characterization measurements, and material analysis of its components based on x-ray fluorescence (XRF) and diffraction (XRD).
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Analysis of the Variety of Lithium-Ion Battery Modules and the
Within this paper the initial steps for the realisation of an agile automated system for battery module disassembly will be presented. The state of the art battery modules need to be analysed with regards to their structure, components and the relationship of
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Lithium-ion battery module-to-cell: disassembly and material
This work describes the first step in recycling the LIBs nickel-manganese-cobalt (NMC) based module from a full battery electric vehicle (BEV) holding its high recycling efficiency and considering the process costs and environmental impact. This paper is devoted to module-to-cell disassembly, discharge state characterization measurements, and
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Automated Battery Disassembly—Examination of the
As the market share of electric vehicles continues to rise, the number of battery systems that are retired after their service life in the vehicle will also increase. This large growth in battery returns will also have a noticeable impact on processes such as battery disassembly. The purpose of this paper is, therefore, to examine the challenges of the battery disassembly
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Analysis of the Variety of Lithium-Ion Battery Modules and the
In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly system....
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A Systematic Review on Lithium-Ion Battery
Manual disassembly of a battery pack: (a) Pack with eight modules, (b) module with 12 cells, (c) cell disassembly after separation of electrode-separator composites (ESC) and housing, and (d) ESC disassembly
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An Approach for Automated Disassembly of Lithium-Ion Battery
The LithoRec process also provides for manual disassembly activities that go beyond the classic dismantling scope to disassemble the battery pack housing, the battery
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Analysis of the Variety of Lithium-Ion Battery Modules and the
Within this paper the initial steps for the realisation of an agile automated system for battery module disassembly will be presented. The state of the art battery modules need to be analysed with regards to their structure, components and the relationship of the components to
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An Approach for Automated Disassembly of Lithium-Ion Battery
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a demonstrator grasping busbars from the battery pack.
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Analysis of the Variety of Lithium-Ion Battery Modules
In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly system....
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A Systematic Review on Lithium-Ion Battery Disassembly
Manual disassembly of a battery pack: (a) Pack with eight modules, (b) module with 12 cells, (c) cell disassembly after separation of electrode-separator composites (ESC) and housing, and (d) ESC disassembly after separation of different cell components.
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(PDF) An Approach for Automated Disassembly of Lithium-Ion Battery
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...
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Computer vision application for industrial Li-ion battery module
Automated robot-assisted disassembly is essential for the flexible disassembly of Li-ion battery modules for economic and safety reasons. In such a case, a CAD model for the planning process is of immense benefit. The geometric uncertainties due to the breathing of the Li-ion cells as well as the presence of component tolerances underline the importance of a
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Lithium-ion battery module-to-cell: disassembly and material
This work describes the first step in recycling the LIBs nickel-manganese-cobalt (NMC) based module from a full battery electric vehicle (BEV) holding its high recycling
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Robotic Disassembly of Electric Vehicles'' Battery
Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers. Dangers associated with high voltage and thermal
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Automated Disassembly of Lithium Batteries; Methods,
Battery chemistries which should be avoided on factory lines include Lithium and Lead based batteries, Carbon-Zinc and alkaline batteries, and Lithium and Silver-Oxides [17]. The main groups of incompatible batteries often take different sizes and forms and can be sorted upon visual inspection. If correctly sorted and identified before material recovery, the process
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An Approach for Automated Disassembly of Lithium-Ion Battery
The LithoRec process also provides for manual disassembly activities that go beyond the classic dismantling scope to disassemble the battery pack housing, the battery management system (BMS), the wiring harness, and the cooling system before the separated battery modules are passed on to the next stage of the recycling process .
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To shred or to disassemble – A techno-economic
Based on a detailed tear-down analysis of the battery modules, a robotic module disassembly line was modelled, and associated robotic disassembly times and costs were
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Challenges and Solutions of Automated Disassembly and Condition-Based
As a result, it is possible to replace an individual battery cell while maintaining the integrity of the battery module, leading to a value added product that can be brought back to market. © 2019 The Authors, Published by Elsevier B.V. Peer review under the responsibility of the scientific committee of the Global Conference on Sustainable Manufacturing Keywords:
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End-of-life electric vehicle battery disassembly enabled by
Wegener et al. [27] designed a novel HRC-based disassembly framework designed for the systematic disassembly of an Audi Q5 hybrid battery. The disassembly
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End-of-life electric vehicle battery disassembly enabled by
Wegener et al. [27] designed a novel HRC-based disassembly framework designed for the systematic disassembly of an Audi Q5 hybrid battery. The disassembly processes span from the battery pack to the battery cell. The framework meticulously delineates each disassembly operation, providing detailed insights into the involved tasks, disassembly
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Robotics for electric vehicles battery packs
This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete
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Design for Assembly and Disassembly of Battery Packs
Design for Assembly and Disassembly of Battery Packs Master''s Thesis in Product Development Mikaela Collijn 931215 Emma Johansson 920728 Department of Industrial and Materials Science CHALMERS UNIVERSITY OF TECHNOLOGY Gothenburg, Sweden 2019 . MASTER''S THESIS 2019 Design for Assembly and Disassembly of Battery Packs A collaboration between
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Lithium-ion battery module-to-cell: disassembly and material
This paper is devoted to module-to-cell disassembly, discharge state characterization measurements, and material analysis of its components based on x-ray
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To shred or to disassemble – A techno-economic
Based on a detailed tear-down analysis of the battery modules, a robotic module disassembly line was modelled, and associated robotic disassembly times and costs were estimated. Further, using the mechanical processing steps of LithoRec as a reference recycling process, potential recycling revenues per kilo recycled cell was
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Safe, Flexible and Productive Human-Robot-Collaboration for Disassembly
This section provides an overview of technologies of relevance for partial automation of disassembly of lithium-ion batteries using human robot collaboration. This includes recent applications, safety technologies and hardware for human robot collaboration as well as sensor technologies, algorithms and tools for automated disassembly. 6.2.1 Technologies and
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An Approach for Automated Disassembly of Lithium-Ion Battery
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within
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An Approach for Automated Disassembly of Lithium-Ion Battery
2.2. Disassembly Process of Lithium-Ion Traction Batteries The disassembly of lithium-ion traction batteries after reaching their end-of-life (EoL) represents a promising approach to maximize the purity of the segregated material [5]. The research topic of disassembly is, therefore, also increasingly addressed in research in terms
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(PDF) An Approach for Automated Disassembly of
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...
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To shred or to disassemble – A techno-economic
As we navigate the climate crisis and move towards increased use of Lithium-Ion Batteries (LIBs) Based on a detailed tear-down analysis of the battery modules, a robotic module disassembly line was modelled, and associated robotic disassembly times and costs were estimated. Further, using the mechanical processing steps of LithoRec as a reference
Get a quote6 FAQs about [Module disassembly of lithium battery]
What are the key challenges in battery module disassembly?
The state of the art battery modules need to be analysed with regards to their structure, components and the relationship of the components to each other. In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly system.
What information do I need for a lithium ion battery disassembly?
If a disassembly of the modules down to cell level is planned in the future, further information about the cells, e.g., design (pouch, prismatic, cylindrical), weight, and dimensions, are required. As mentioned before, lithium-ion batteries are labelled with a “Li-ion” symbol.
How is battery disassembly performed?
Battery disassembly is, therefore, currently carried out manually and without the support of robots . The disassembly process is usually performed by multiple qualified workers . The structural design of the battery system and the joint connections are of decisive importance for the effort required for a disassembly task .
What is the disassembly process of lithium-ion traction batteries?
Disassembly Process of Lithium-Ion Traction Batteries The disassembly of lithium-ion traction batteries after reaching their end-of-life (EoL) represents a promising approach to maximize the purity of the segregated material .
How to discharge a battery before disassembly?
For a controlled discharging before first step of disassembly, the specific connector models of the high-voltage plug and low-voltage plug, the CAN Connections, the necessary current flows for the battery management system (e.g., 12 V), as well as the specific release commands must be given by the OEM.
How do you disassemble a battery pack?
To conduct the operations, destructive disassembly has been a prevailing practice. The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation .
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