Review Robotised disassembly of electric vehicle batteries: A
Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future perspectives are presented. Human–robot collaboration in EVB processing is highlighted. The potential of artificial intelligence in improving disassembly automation is discussed.
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A novel knowledge-driven flexible human–robot hybrid disassembly
Due to the vigorous development of the electric vehicle industry, electric vehicle batteries (EVBs) as large-scale electric storage devices, have been widely applied for energy supplement because of their outstanding characteristics of small size, high voltage, and energy density [1].With increasing concerns regarding environmental issues and limited supplement of
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Robotic Disassembly Platform for Disassembly of a Plug-In
In this paper, a robotic disassembly platform using four industrial robots is proposed to automate the non-destructive disassembly of a plug-in hybrid electric vehicle battery pack into modules. This work was conducted as a case study to demonstrate the concept of the autonomous disassembly of an electric vehicle battery pack. A two-step object
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Disassembly Automation for Recycling End-of-Life Lithium-Ion
The exponential rise in demand for lithium-ion batteries (LIBs) in applications that include grid-level energy storage systems, portable electronic devices and electric vehicles, has led to
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A novel disassembly process of end-of-life lithium-ion batteries
An effective lithium-ion battery (LIB) recycling infrastructure is of great importance to alleviate the concerns over the disposal of waste LIBs and the sustainability of critical elements for producing LIB components. The End-of-life (EOL) LIBs are in various sizes and shapes, which create significant challenges to automate a few unit operations (e.g.,
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Safe, Flexible and Productive Human-Robot-Collaboration for Disassembly
Request PDF | Safe, Flexible and Productive Human-Robot-Collaboration for Disassembly of Lithium-Ion Batteries | The rising number of electric vehicles will lead to an increase of EV batteries
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An Approach for Automated Disassembly of Lithium-Ion Battery
• Easy removal and replacement of batteries from devices at the end-of-life • Increasing the recycling efficiencies for lithium-ion batteries of 65% (from 2025) and 70% (from 2030) and material recovery rates for individual battery components (e.g.,
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Automated Disassembly of Battery Systems to Battery Modules
Automated Disassembly of Battery Systems to Battery Modules Anwar Al Assadi * a,, Thomas G ¨ otz a, Andreas Gebhardt a, Oliver Mannuß a, Bernd Meese a, Johannes
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Automated Disassembly of Battery Systems to Battery Modules
This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and...
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(PDF) An Approach for Automated Disassembly of Lithium-Ion Battery
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...
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Task Planner for Robotic Disassembly of Electric
The rapidly growing deployment of Electric Vehicles (EV) put strong demands on the development of Lithium-Ion Batteries (LIBs) but also into its dismantling process, a necessary step for circular economy. The aim of this
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An Approach for Automated Disassembly of Lithium-Ion Battery
• Easy removal and replacement of batteries from devices at the end-of-life • Increasing the recycling efficiencies for lithium-ion batteries of 65% (from 2025) and 70% (from 2030) and
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An Approach for Automated Disassembly of Lithium-Ion Battery
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a demonstrator grasping busbars from the battery pack.
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Technoeconomic Assessment of Electric Vehicle Battery
Abstract: The rapid shift towards electric vehicles (EVs) demands effective end-of-life strategies for lithium-ion batteries (LIBs), necessitating examining recycling
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Assessment of Automation Potentials for the Disassembly of
1. highlight the need for automated disassembly of large lithium ion battery systems due to critical characteristics (e.g. high weight, high voltages, high disassembly time and costs, etc.), 2. assess automation potentials for disassembly operations of large scale lithium ion battery systems on the basis of a structural ap-proach, 3. identify
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Robotic Disassembly Platform for Disassembly of a
In this paper, a robotic disassembly platform using four industrial robots is proposed to automate the non-destructive disassembly of a plug-in hybrid electric vehicle battery pack into modules. This work was conducted as
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Automated Disassembly of Battery Systems to Battery Modules
This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and processes for battery diagnoses, machine learning-based object recognition, loosening and removing fasteners, opening sealings, gripping components, separating
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(PDF) An Approach for Automated Disassembly of
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and validated within a...
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Automated Battery Disassembly—Examination
As the market share of electric vehicles continues to rise, the number of battery systems that are retired after their service life in the vehicle will also increase. This large growth in battery returns will also have a noticeable
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Automated Disassembly of Lithium Batteries; Methods,
Batteries including Lithium-Ion (LIBs) and Lithium Polymers (LiPo) store large amounts of energy contributing to high number of battery fires. Batteries with volatile chemistries, damaged, or swollen can spontaneously combust due to electrolytic leakages while proximity to other batteries can initiate a chain reaction. Since upstream lifecycle
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Enhancing Disassembly Practices for Electric Vehicle Battery
In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for electric vehicle (EV) battery packs, with a specific focus on lithium–ion batteries (LIBs). To achieve this, the paper conducts a systematic review (using Google Scholar,
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Automated Disassembly of Battery Systems to Battery Modules
This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all
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Oak Ridge Demos AI-Driven Robotic Battery Disassembly
By Allison Proffitt . August 23, 2021 | Researchers at the Department of Energy''s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and reuse critical materials while reducing toxic waste.. With the anticipated growth in EVs over the next two decades comes
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Automated Disassembly of Battery Systems to Battery
This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and...
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Technoeconomic Assessment of Electric Vehicle Battery Disassembly
Abstract: The rapid shift towards electric vehicles (EVs) demands effective end-of-life strategies for lithium-ion batteries (LIBs), necessitating examining recycling methodologies, particularly the disassembly process. This study presents a technoeconomic analysis of EV battery disassembly, focusing on incorporating robotics to address challenges
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Artificial Intelligence in Electric Vehicle Battery Disassembly: A
AI-driven methods for planning battery disassembly sequences are examined, revealing potential efficiency gains and cost reductions. AI-driven disassembly operations are discussed, highlighting how AI can streamline processes, improve safety, and reduce environmental hazards.
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Review Robotised disassembly of electric vehicle batteries: A
Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future
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An Approach for Automated Disassembly of Lithium-Ion Battery
In order to realize an automated disassembly, a computer vision pipeline is proposed. The approach of instance segmentation and point cloud registration is applied and
Get a quote6 FAQs about [Automatic disassembly of lithium battery device]
What information do I need for a lithium ion battery disassembly?
If a disassembly of the modules down to cell level is planned in the future, further information about the cells, e.g., design (pouch, prismatic, cylindrical), weight, and dimensions, are required. As mentioned before, lithium-ion batteries are labelled with a “Li-ion” symbol.
How is battery disassembly performed?
Battery disassembly is, therefore, currently carried out manually and without the support of robots . The disassembly process is usually performed by multiple qualified workers . The structural design of the battery system and the joint connections are of decisive importance for the effort required for a disassembly task .
How to design a battery disassembly system?
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
What is the disassembly process of lithium-ion traction batteries?
Disassembly Process of Lithium-Ion Traction Batteries The disassembly of lithium-ion traction batteries after reaching their end-of-life (EoL) represents a promising approach to maximize the purity of the segregated material .
How difficult is it to automate battery disassembly?
However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.
Is robotised electric vehicle battery disassembly possible?
Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future perspectives are presented. Human–robot collaboration in EVB processing is highlighted. The potential of artificial intelligence in improving disassembly automation is discussed.
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